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Flexible Manufacturing

November 19th, 2008 · No Comments

Rapid Manufacturing can be described as an ‘Additive Fabrication Technique’ to manufacture solid objects through the chronological delivery of material and/or energy to precise points in the space for producing that part. At present, the practice of controlling the process of manufacturing with the help of computer by making use of mathematical model that has been created through the computer’s aid is being followed. Rapid manufacturing, if done with the help of Parallel Batch Production is capable of providing a huge advantage in terms of cost and speed in comparison with alternative techniques of manufacturing like die casting or Plastic Injection Molding.

Origin: Rapid Manufacturing process was first demonstrated at The AUTO FACT show. The venue was Detroit, MI. The year was 1987. This creation is attributed to 3D Systems Company. The technologies available now are inclusive of processes such as Laminated Object Manufacturing, Shape Deposition Manufacturing, and Selective Laser Sintering.

The present scenario: Rapid manufacturing might involve replacement parts, custom parts, series production, or Short Run Production. This process can be referred to as Rapid Prototyping only if the use of the part is for development. Rapid Manufacturing carried out for big products with Layer-based Manufacturing from composite materials, plastics, or metals is widely used for numerous industrial applications pertaining to aerospace (Boeing) and military (MPH-Optomec) sectors. Micro system applications and small products are well known in medicines, sensor technologies (micro TEC), and diagnostics. Batch production regarding tiny parts by techniques of rapid manufacturing like RMPD give vent to advantages related to time and cost.

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Prototype Services, Rotocast, 3d Cad, and 3d Printing

November 18th, 2008 · No Comments

Rapid Prototype
Ryan Rounder asked:

 
Hobart, Washington USA (Articles Base) July 14, 2008
 
The Rotocast and Rapid Prototype Services is a new webpage that was just added to the new Prototyping Services Information Website that has just been released. This new 3D CAD Information Process webpage has all of the information you need to know on Rotocast and 3D Printing Methods and the main information you need to know on Rapid Prototyping Services. You can visit this Rapid Prototyping Services webpage at: http://www.prototypezone.com/rapid-prototype-companies-and-services/

Here is an excerpt from the new Rapid Prototyping Services and Rotocast Prototyping webpage:

“The various types of rapid prototyping services include technologies like stereolithography prototype, polyjet 3D printing, selective laser sintering, rapid tooling, 3D CAD modeling, RTV molding, RotoCAST, machined castings, urethane castings, injection molding, high temperature castings, rapid prototyping machines, investment casting, electroplating, functional prototype development, 3D modeling and development of patterns and models.
 
The rapid prototyping service provider will develop prototypes as per the required specifications of the manufactures. It supplies with prototype development along with prototype assemblies, materials and components. The various materials utilized in the process of rapid prototyping are plastics, metals and elastomers. The product development process is accelerated with supply of quick, robust and accurate prototypes by the rapid prototyping services.”

The new Rapid Prototyping Services page is free information to members and non-members and can be found at: http://www.prototypezone.com/. However, users of Prototype Zone who decide to be members can join for free and receive two free E-Books on Rapid Prototyping for a limited time offer. Prototype Zone will be adding new information all the time on Rapid Prototyping so check back often in the forum and blog for the latest information at: http://www.prototypezone.com/myblog/

About Prototype Zone: Prototype Zone is the leading information source and community website for all things about Prototyping and Rapid Prototyping. Visit the website to join for free and receive two free ebooks on Rapid Prototyping for a limited time offer.

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what is prototpying?

November 18th, 2008 · No Comments

Prototyping
nishi007 asked:

whta do you think prototyping has become a popular way to develop new computer based business sytem? expalin.

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Invention Prototypes and the Process of Invention Prototypes

November 17th, 2008 · No Comments

Rapid Prototype
Ryan Rounder asked:

 
Hobart, Washington USA (Articles Base) July 09, 2008
 
The Invention Prototyping Process is a new webpage that was just added to the new Prototyping Website that has just been released. This new Prototype Invention webpage has all of the information you need to know of Prototyping and Invention Prototyping and the main information you need to know on Prototyping Inventions. You can visit this Prototyping Invention Process webpage at: http://www.prototypezone.com/invention-prototypes/

Here is an excerpt from the new Prototyping and Inventions webpage:

“Construction of an ‘invention prototype’ at the appropriate time: It’s essential to construct an ‘invention prototype’ much before buying the tooling for building the product or seeking contract manufacturers. Many a times, it so happens that the inventor might, in reality want to build a prototype much before getting too fancy regarding computer drawings. He is likely to burn up loads of cash on ‘engineering drawings’ when possibly what he needs 1st is the papier-mache clearly showing him what is being tried by him. If that is the case, he is advised to revert to computer-aided drawings. Assessing the proper time for prototype is not all that tough. It just requires a proof of workability of the product invented by the concerned person.
 
The proper ‘invention prototype’ for proper audience: An ‘invention prototype’ should be aimed towards the proper audience for doing its job. It means that the tailoring should be done in such a way that the requirements of the customers get fulfilled much to their satisfaction. Not only that, the prototype should be able to bear the critics of potential partners, investors, suppliers, and customers. Hence, it should be noted that just friendly appraisals are not enough. The more slicker looking and operable the prototype, the ‘better’. However, it’s advisable to not get carried away by the praises. It’s better to spend less on this production, as there would be many other places for spending the start up capital.”

The new Invention Prototype page is free information to members and non-members and can be found at: http://www.prototypezone.com/. However, users of Prototype Zone who decide to be members can join for free and receive two free E-Books on Rapid Prototyping for a limited time offer. Prototype Zone will be adding new information all the time on Rapid Prototyping so check back often in the forum and blog for the latest information at: http://www.prototypezone.com/invention-process/

About Prototype Zone: Prototype Zone is the leading information source and community website for all things about Prototyping and Rapid Prototyping. Visit the website to join for free and receive two free ebooks on Rapid Prototyping for a limited time offer.

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Steel Fabrication Information

November 17th, 2008 · No Comments

Steel Fabrication can be defined as an assortment of techniques of making solid objects through the chronological delivery of material and/or energy to specific points in the space for production of that solid. Steel fabrication is also known as solid freeform fabrication, layered manufacturing, rapid manufacturing, and rapid prototyping.

Techniques: Steel Fabrication is carried out using a number of techniques. Let some of them be studied in detail such as Electron Beam Melting, Fused Deposition Modeling, and Selective Laser Sinterting.

‘Electron Beam Melting’: EBM (Electronic Beam Melting) can be described as the ‘rapid prototyping’ for metals. It is better known as ‘rapid manufacturing’ method. The parts are manufactured by having the metal powder melted layer by layer through a beam of electron in high vacuum. The parts produced acquire strength, solidity, and are void-free as well. The electrons have a very high speed; around 5 to 8 times the light speed. The bombardment of these electrons takes place on the work material’s surface. This generates heat which is enough for melting the part’s surface and causing it to vaporize locally. Vacuum is required for the operation of EBM and Steel Fabrication. This means that the size of work piece is directly proportional to vacuum used. This technique works on composites, ceramics, non-metals, and as stated above, metals.

Fused Deposition Modeling: Fused Deposition Modeling (FDM) can be described as a kind of rapid manufacturing (RP) or rapid prototyping technology which is generally used in engineering design. S.Scott Crump had founded this technology in 1980s. It caught the commercial market in 1990. Like most of the RP processes, the principle of working of FDM is the ‘Steel Fabrication principle’. It states that the material has to be laid down in layers. The metal wire or plastic filament is then unwound and material is supplied through it to the extrusion nozzle that can turn off and on the flow.

The nozzle’ then is heated for melting the material. It could be moved in vertical and horizontal directions with the help of a mechanism which is numerically controlled. This numerical control is obtained through ‘Computer Aided Design’ software package. Like stereo lithography, the building of the model takes place from layers. This happens because the material starts hardening after getting extruded from nozzle.

Numerous materials are offered with diverse trade-offs between temperature and strength. One can use the FDM technology with polycaprolactone, polycarbonates, polyphenylsulfones, and Acrylonitrile butadiene styrene (ABS). Temporary supports can be made by using a ‘water-soluble’ material. These supports are needed when manufacturing is still going on. The commercial applications include making prototypes of servo or stepper motors.

‘Selective Laser Sintering’: Selective Laser Sintering can be defined as an Steel type of rapid manufacturing wherein a ‘high power laser’ (like carbon dioxide laser) is used for fusing tiny particles of ceramic, metal, or plastic powders into mass representing the desired three-dimensional object. In comparison to other methods of rapid manufacturing, ‘selective laser sintering’ has the capacity of producing parts from several powder materials available. They include polymers (polystyrene and nylon), metals (composites, alloy mixtures, titanium, steel), and not to forget- green sand. This physical process could be liquid-phase sintering, partial melting, or full melting.

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Can you print in 3D the topography you get from google earth?

November 17th, 2008 · 1 Comment

Prototyping
3d-dude asked:

Like engineers using rapid prototyping technologies to quickly print a 3D designed part (using, say, stereolithography). Would be cool to have a whole region with its mountains in 3D laying on your desk :)

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3d Y La Información De La Impresora Para Imprimir En 3d Modelado De Prototipos Y Cartografía

November 17th, 2008 · No Comments

Prototyping
Ryan Rounder asked:

Hobart, Washington USA (Articles Base) July 16, 2008
 
La impresora 3D Rapid Prototipe proceso de diseño es una nueva página web que se acaba de agregar a los nuevos prototipos de sitios web que acaba de ser puesto en libertad. Este nuevo prototipo de impresora 3D tiene página web toda la información que usted necesita saber de impresión 3D y 3D de prototipos y la principal información que usted necesita saber sobre la impresora 3D Rapid Prototyping. Puede visitar esta impresora 3D de prototipos Proceso página web en: http://www.prototypezone.com/3d-printers/ Aquí está un extracto de la nueva impresora 3D Rapid Prototyping y Diseño de página web: “Trabajo: Todas las impresoras 3D ‘posee cinco funciones básicas proceso para la creación de un modelo tridimensional. En primer lugar - La superficie de impresión se alimenta con un único polvo. En segundo lugar - El polvo se extiende sobre la superficie de impresión de un rodillo en un preset profundidad. Este proceso toma sólo unos segundos para su finalización. En tercer lugar - Color se aplica al polvo de la capa inicial de las Normas cabezales de impresión de inyección de tinta. Cuarta - La solidificación de la capa de polvo se lleva a cabo. Quinta - La reducción de superficie para imprimir en polvo es otra capa está habilitado. Este proceso va a repetir hasta la finalización de todo el modelo 3D se produce. La mezcla de inyección de tinta a color y en polvo resultados en la formación de una fianza. La solidificación se produce de esta manera. Por lo tanto, si no la impresión se lleva a cabo en la capa especificada o ubicación, el polvo conserva su estado, es decir, no se solidificó. Una vez que el proceso de impresión viene a la suspensión, el polvo se soplado a cabo, dejando así la salida que es el reflejo del modelo original y el dibujo. Dependiendo de la complejidad y el tamaño de la producción, este proceso toma alrededor de ½ hora. ” Las nuevas impresoras 3D Rapid Prototipe es la página de información gratuito para miembros y no miembros y se puede encontrar en: http://www.prototypezone.com/. Sin embargo, los usuarios de Zona Prototipo que decidir a ser los miembros pueden unirse de forma gratuita y recibir dos libres E-Libros en Rapid Prototyping por un tiempo limitado oferta. Prototipo zona se añade nueva información todo el tiempo en Rapid Prototyping para que visite con frecuencia en el blog y foro para la información más reciente en: http://www.prototypezone.com/prototype-tooling/ Acerca de Prototipo Zona: Prototipo zona es la principal fuente de información y de la comunidad web para todas las cosas sobre Rapid Prototyping y prototipos. Visite el sitio web para unirse de forma gratuita y recibir dos ebooks gratuitos en Rapid Prototyping por un tiempo limitado oferta.

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Easy Prototyping Services In The Military

November 16th, 2008 · No Comments

Rapid Prototype
Low Jeremy asked:

Computers are focal point of our highly technological civilization. It is because of the creation of computers that we have been able to progress globally. Computers have made our lives easer by providing automated solutions to tasks that would other wise take us forever to accomplish manually.

Computers are more than the piece of equipment on your desk in which you type on. Computers have a great influence in the development of the manufacturing industry.

Prototypes are an important step in the manufacturing process. It is in this process that we will encounter computer numerical control or CNC prototyping. In CNC prototyping, a computer controller basically translates the design data and produces a 3D output of that data through a mechanical device.

This whole process has revolutionized the manufacturing process because previously, prototypes were difficult to produce because it consumed a lot of time, effort and cost to make. Now with CNC prototyping, complex 3D virtual designs by design engineers are easily translated actual 3D models with straight and curved lines easily replicated automatically. With CNC prototyping machines, producing prototypes are fast, easy and cost effective.

Now that CNC prototyping processes are available for most prototyping problems, the manufacturing process is greatly sped up. The savings in time and effort allow greater productivity by allowing design engineers to work on more with less time needed. This means a greater and faster turn over within a shorter amount of time. This of course then directly translates into the bottom line and profits for the business.

Sometimes, there is need for more than one CNC prototyping machine to produce the various components of a prototype. In this case, a series of CNC prototyping machines are grouped together and in most cases, these CNC prototyping machines are controlled by computer aided manufacturing or CAM software packages.

It is this CAM software package that aids the design engineer in deciding what types of tools, processes and paths in manufacturing are to be used. After this, the process becomes almost completely automated.

With continuous technological advancements in this area of CNC prototyping, it won’t be long before the whole process is made even easier and more convenient. Thanks to the aid of machines run by computers, there won’t be much need for too much human interference in the prototyping process. This in turn, speeds up the actual manufacturing process. Which in turn, makes things easier for everyone.

Nothing is constant except for change. This is the reason that government and those in the private sector always strive to achieve new heights in the development of better machines and equipment. A very good example is the military. Each branch of the service uses weapons and equipment to get a job done. The government does not only set a budget to arm and feed the troops but a huge portion goes to research and development.

The military may have a department to conduct tests but those who do most of the work are outside contractors who over prototyping services. For example, if the United States Air Force wants a new fighter, various people are asked to bid on the project. In fact, Boeing and Lockheed Martin each made a version and the top brass will then decide which one will go into production.

The project took almost 10 years to complete. The military also wanted this to be used not only for the Air Force but also for the Navy and the Marines to replace the aging fighters that have been in the service for more than a decade.

The important factors to consider by the two contractors was the aircraft’s ability to evade radar such as the F-117 stealth fighter and how well it can perform in combat. This can only be achieved by providing it with sophisticated sensors and radar systems to attack before the enemy can get a shot.

It also included how much it will cost to make one aircraft since the contractor who wins will have to produce a large inventory to be used by the armed forces. In 2001, more than 7 years after this project started, Lockheed Martin was awarded the contract to produce the new fighter of the 21st century. The military hopes to get the planes to the various units in the next 10 to 15 years to be able to combat the threats of the future.

The United States is not the only country that uses prototyping services to beef up its country’s defenses. Across the Atlantic, nations in Europe have done the same thing with the development of the Harrier, which is the only successful Vertical and Take Off Landing aircraft to this day.

Scientists from different countries worked on the project for years before being able to produce a plane that can offer close air support to troops on the ground. The latest of this is the Typhoon, which is a faster and sleeker fighter aircraft.

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Selective Laser Sintering (sls)

November 14th, 2008 · No Comments

Prototyping
Annette Kalbhenn asked:

WHAT IS SLS?

Rapid Prototyping refers to the creation of quick representations of final products from an initial idea and taking it through successive iterations until the final form is developed without tooling or molds. Selective Laser Sintering (SLS) is one of the most popular Rapid Prototyping mechanisms in which a laser beam selectively fuses or sinters powder materials, nylon, elastomer etc. Selective Laser Sintering (SLS) can provide your manufacturing business with a leading edge by producing rapid plastic or metal prototypes that closely match their molded counterparts.

SLA vs SLS

The primary advantage of Selective Laser Sintering (SLS) over Stereolithography is that it builds prototypes in nylon material. It is possible to make structurally functional parts such as living hinges, functioning springs, snap fit components with nylon material using Selective Laser Sintering. The process in itself is very simple and there is no molds or tooling involved. The nylon material used in SLS can be easily machined, drilled and tapped unlike those used in SLA, which are brittle as they are built with liquid photopolymers and cured with UV light. They continue to cure once complete and as a result become more brittle as time goes on.

Since being patented by Dr. Carl Deckard in 1989, the Selective Laser Sintering (SLS) technology has become one of the most popularly utilized processes for rapid prototyping and product development in manufacturing industries. Selective Laser Sintering has become a very reliable and trusted form of rapid prototyping due to its structural properties. Selective Laser Sintering (SLS) is particularly useful when the design is complex, customized, needs to be functional or requires short run production.

PROCESS

In the Selective Laser Sintering (SLS) process, 3D parts are created when an infrared laser beam sinters and fuses powdered materials. The final object is created by repeatedly fusing thin layers using the laser beam. This process also known as additive manufacturing producing parts that gradually increase in size until they reach the prescribed size. These prototypes are created directly from the STL file obtained from 3D CAD models.

The most beneficial characteristic of Selective Laser Sintering (SLS) is how durable and functional the materials are. These materials include versions of the original DuraForm and DuraForm glass-filled (GF), which are nylon-based materials that create highly durable and functional plastic prototypes. Other Selective Laser Sintering (SLS) materials available are Flex Plastic for elastomeric, rubber-like parts, and LaserForm, which makes metal prototypes.

ADVANTAGES

Research and development has been progressing to bring newer selective laser sintering (SLS) materials to the market. These materials are such that they require no post processing steps whatsoever after building and this offers a distinct advantage over stereolithography (SLA). This however does not mean that these materials cannot be processed. All of the selective laser sintering (SLS) materials can be finished in multiple ways. They can be painted, plated, drilled, tapped, or even machined. This allows for a higher grade of appearance to these parts thus giving users an unlimited potential to use them.

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Were staff added to the Collins submarine computerization project when it was already supposedly running late,

November 14th, 2008 · 1 Comment

Prototyping
Нас не догонят asked:

thereby exacerbating the problem and causing the project to run later ?
(as explained in “The mythical man-month”)

The Mythical Man-Month: Essays on Software Engineering is a book on software project management by Fred Brooks, whose central theme is that “Adding manpower to a late software project makes it later.” This idea is known as Brooks’s law, and is presented along with the second-system effect and advocacy of prototyping. The work was first published in 1975.

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